Aac Block Gypsum
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AAC Block & Fly Ash Brick Gypsum
Gypsona Plaster is at the forefront of providing innovative materials for sustainable building constructions. We provide best quality and lightweight AAC Blocks and Fly Ash Brick Gypsum for buildings designed with quality, efficiency and environmental stewardship in mind.
What Are AAC Blocks?
We at Gypsona construct blocks while establishing trust and delivering durable solutions backed by innovative performance.
- Eco-Friendly
- Energy-Efficient
- Cost-Effective
- High Strength & Insulation
- Faster Construction Cycles
Why Choose Gypsona?
AAC (Autoclaved Aerated Concrete) blocks represent foam concrete-based building materials which become renowned because of their lightweight nature along with superior insulation and durability properties. Gypsona blocks meet all requirements for home and business construction along with industrial needs.
Lightweight
Up to 3 times lighter than traditional bricks
Thermal Insulation
Keeps buildings cooler in summer, warmer in winter
Soundproofing
Excellent acoustic insulation (up to 45 dB)
Fire Resistant
Up to 4 hours fire rating
Quick Installation
Saves time and labor costs
AAC Block Manufacturing at Gypsona
| S.No | Step | Description |
|---|---|---|
| 1 | Raw Materials | Sand, lime, cement, gypsum, fly ash, water, aluminum powder |
| 2 | Mixing & Pouring | Aluminum reacts to form air bubbles, making the mix lightweight |
| 3 | Pre-Curing | Slurry sets before cutting |
| 4 | Cutting | Precision cutting for uniform shapes |
| 5 | Autoclaving | Steam curing at high pressure for strength & stability |
| 6 | Quality Control | Rigorous testing for density, strength, durability |
| 7 | Packaging | Ready for delivery in protective pallets |
Gypsum in Fly Ash Brick Manufacturing
Gypsum plays a vital role in enhancing the properties of fly ash bricks.
Benefits of Gypsum in Fly Ash Bricks:
- • Acts as a Binder – Improves strength and stability
- • Better Workability – Easy to mold and shape
- • Faster Setting Time – Accelerates curing process
- • Reduces Shrinkage – Ensures consistent dimensions
Example: A typical fly ash brick with 5–8% gypsum exhibits 30–40% higher compressive strength compared to one without it.
Applications of Gypsona AAC Blocks
| S.No | Sector | Usage |
|---|---|---|
| 1 | Residential | Walls, partitions, balconies, and internal structures |
| 2 | Commercial | Offices, malls, hotels for aesthetics & thermal comfort |
| 3 | Industrial | Warehouses, factories needing fire and structural safety |
| 4 | Healthcare & Education | Sound-proof, thermally stable environments |
Technical Specifications
| S.No | Property | Value |
|---|---|---|
| 1 | Sizes Available | 600x200x100/150/200/250 mm |
| 2 | Density | 550–650 kg/m³ |
| 3 | Compressive Strength | 3–4 N/mm² |
| 4 | Thermal Conductivity | 0.16–0.18 W/mK |
| 5 | Sound Reduction Index | 40–45 dB |
| 6 | Fire Resistance | Up to 1,200°C for 4 hours |
Installation Guidelines
- Handling: Store on flat surface, avoid moisture
- Mortar: Use thin-bed AAC adhesives for bonding
- Laying: Start from corners, maintain 2–3 mm joint thickness
- Plastering: Apply Gypsum Plaster on AAC Blocks for smooth, crack-free finish
Sustainability Commitment
Gypsona is on a mission to build greener. By choosing our AAC Blocks and Fly Ash Brick Gypsum solutions, you’re helping:- Lower carbon footprint
- Reduce construction waste
- Enhance energy savings in buildings
- Promote responsible raw material usage